PLM: buzzword or necessity? Jessica welcomes Michael Finocchiaro, a product lifecycle management veteran, startup advisor, and outspoken industry observer, for a no-nonsense conversation about what PLM is, what it actually solves, lingering shop floor headaches, and why “single source of truth” might be the most misleading promise in digital manufacturing.

Get straight talk about the evolution of CAD data management, the realities of digital threads, the hype versus substance of buzzwords like AI and the metaverse, and how startups are shaking up a space long dominated by enterprise giants. Michael breaks down the intersection of engineering and manufacturing, the fragmentation of today’s tools, and the future shape of digital shop floors. Whether you’re on the production line, in management, or wrangling unruly BOMs, this episode brings sharp insights and practical advice.

———

Connect with Jess on LinkedIn: https://www.linkedin.com/in/jessicaurbans/

Connect with Christina on LinkedIn: https://www.linkedin.com/in/christinacasanova/

Connect with Michael on LinkedIn: https://www.linkedin.com/in/mfinocchiaro/

Michaels YouTube: https://www.youtube.com/@TheFutureOfPLM

Websites: www.demystifyingplm.com. www.threaded.live

———

Join CNC Underground Newsletter! https://swiy.co/cncunderground

Join CNC Underground — the go-to weekly newsletter read by 6,000+ elite machinists and programmers. Get cutting-edge tips, tooling strategies, CAM shortcuts, and industry updates in one tight, no-fluff email.

————

About Midwest CAM Solutions:Midwest CAM Solutions is the world’s largest GibbsCAM reseller, helping manufacturers boost productivity with expert CAM software solutions, training, and support.

Learn more at: www.midwestcamsolutions.com

—————————————————————————————————

00:00 AI Bubble or Forest Fire?00:30 Introducing Michael Finocchiaro & PLM 10102:26 CAD Origins and Product Data Management03:11 Why PLM Grew Beyond Files05:18 Bill of Materials & Truth Myths06:31 What PLM Actually Solves08:22 What Goes Wrong with PLM Implementations10:12 Why PLM & Manufacturing Remain Disconnected11:28 The Challenge of Tribal Knowledge12:26 Startups vs. Big Companies in Knowledge Capture12:52 Buzzword Bingo: Digital Thread, Twin, AI, and More15:26 Why Integration is Still Elusive16:03 Connecting Shop Floor, ERP, and PLM17:23 Does the Demand for Integration Actually Exist?18:57 Should Companies Go Early on AI?19:53 Startups Building Faster Solutions20:19 In-House Hack Jobs vs. Scalable Solutions22:17 How Cloud & “Best in Class” Are Actually Playing Out23:26 Is Metaverse Real for the Shop Floor?25:13 Why Mining Leads in Digital Twins & Automation26:40 Buzzwords Michael Thinks Will Fade27:38 What Makes Startups Exciting Right Now28:47 The Risks of Overhype & Why Fundamentals Win31:45 AI Bubble or Forest Fire Revisited33:09 Fundamentals: Real Engineering Still Matters35:40 Red Flags in Software Pitches38:03 How Creativity from Art & Music Influences Engineering39:56 Staying Open, Avoiding Tunnel Vision41:15 Where to Find Michael Finocchiaro42:06 Best Advice for Evaluating Software Demos43:03 Episode Wrap

—————————————————————————————————

Tyler Stillson, president and owner of Operose Manufacturing, joins host Jessica for an honest discussion about growth, risk, and technology in modern manufacturing.

From walking away from engineering school to building a multi-location business, Tyler shares the decisions, challenges, and lessons behind the scenes, from automation investments and scaling through acquisition, to the realities of losing customers and starting new product lines.

Also covered are the shifting demands in equipment, the impact of AI on small business operations, and the truths every shop owner should face about cash flow and growth.

Whether you’re a shop owner, machinist, or simply interested in how real-world manufacturing works today, this episode brings clarity to the pressures, opportunities, and responsibilities behind every investment and expansion.

———

Connect with Jess on LinkedIn: https://www.linkedin.com/in/jessicaurbans/

Connect with Christina on LinkedIn: https://www.linkedin.com/in/christinacasanova/

Connect with Tyler on LinkedIn:https://www.linkedin.com/in/tyler-stilson-1715416/

The OpOne Group: https://op1group.com/

———

Join CNC Underground Newsletter! https://swiy.co/cncunderground

Join CNC Underground — the go-to weekly newsletter read by 6,000+ elite machinists and programmers. Get cutting-edge tips, tooling strategies, CAM shortcuts, and industry updates in one tight, no-fluff email.

————

About Midwest CAM Solutions:Midwest CAM Solutions is the world’s largest GibbsCAM reseller, helping manufacturers boost productivity with expert CAM software solutions, training, and support.

Learn more at: www.midwestcamsolutions.com

————————————————————————————————

Chapters:00:00 Hidden Stress & Realities of Ownership00:19 CNC Underground After Hours—Introduction01:12 Leaving Engineering School for Machining02:02 First Steps in the Machine Shop03:08 Getting Started with CNC Machines04:16 Long Commutes and the Leap to Ownership05:01 Moving to Minnesota & Changing Markets06:45 Operose: Then vs. Now08:30 Building OP1 Group and Acquisitions10:00 Different Shop Specialties & Capabilities11:16 What Capabilities Matter Most Today?12:13 The Decline of Wire EDM Demand14:16 Rapid-Fire: Good Idea or Expensive Mistake15:43 Investing in Equipment Before the Work18:06 Risks of Relying on One Big Customer19:11 Starting a Product Line Within a Shop21:22 Automation for Solving Labor Shortages22:21 Automation for High Mix, Low Volume23:49 Recovering After Losing a Major Customer24:54 Filling Gaps With Product Innovation25:54 Risk Lessons From Losing Customers28:00 Using Automation to Manage Workflows & Labor30:23 Scaling Production Without More Hires31:02 Downsides of Automation: Scrap Risks32:28 The Version You Don’t See: Buying Machines, Leadership Stress36:02 What Really Happens After Acquisitions39:05 Building Trust Post-Acquisition41:05 Does AI Move the Needle for Small Shops?42:02 Building DIY Tools with AI for Operations45:14 Measuring Productivity in Automated Shops46:14 First Steps Into Automation for CNC Shops47:40 Real Concerns and Opportunities With AI49:00 AI Lowering Barriers for Small Businesses50:51 The Growing Dependence on AI52:13 Leadership Lessons From Scaling Operations56:25 Why Standardizing Across Shops Can Fail57:26 The Hazards of “Build It and They Will Come”58:25 Cash Flow, Invoices, and Payment Struggles59:11 Where to Find More About OP1 Group1:00:32 Final Takeaways and Closing

Jim Vinoski joins CNC Underground AfterHours to share decades of experience in manufacturing, spanning engineering, leadership, writing, and advising.

Mechanical engineer, former Forbes manufacturing columnist, industry podcaster, and longtime executive, Jim breaks down the evolution of factory work, the changing nature of automation, and the critical importance of both leadership and adaptable processes.

The conversation covers everything from early engineering surprises, navigating technology shifts like CNC and AI, to the need for upgrading work systems and training the next generation. If you’re interested in modern manufacturing, scaling your shop, or understanding the real stories behind American industry, this practical, candid discussion is for you.

———

Connect with Jess on LinkedIn: https://www.linkedin.com/in/jessicaurbans/

Connect with Christina on LinkedIn: https://www.linkedin.com/in/christinacasanova/

Connect with Jim on LinkedIn: https://www.linkedin.com/in/jimvinoski/

Jim’s Substack: https://manufacturingtalks.substack.com/

Jim’s Website: https://www.manufacturingtalks.com/

———Join CNC Underground Newsletter! https://swiy.co/cncunderground

Join CNC Underground — the go-to weekly newsletter read by 6,000+ elite machinists and programmers. Get cutting-edge tips, tooling strategies, CAM shortcuts, and industry updates in one tight, no-fluff email.

————

About Midwest CAM Solutions:Midwest CAM Solutions is the world’s largest GibbsCAM reseller, helping manufacturers boost productivity with expert CAM software solutions, training, and support.

Learn more at: www.midwestcamsolutions.com

—————————————————————————————————

00:00 Introduction and Guest Background01:00 Bicycles and the Path to Engineering01:34 Early Surprises in Factory Work02:06 First Manufacturing Role02:22 Lessons in Leadership and Business03:32 Adapting to Modern Manufacturing04:47 Autonomy and Shop Culture Changes05:07 Major Shifts in Automation06:11 Hesitancy Around New Technology06:55 Embracing or Avoiding Change08:13 Falling Behind in Manufacturing09:44 Common Mistakes—Ignoring Work Systems10:40 Automation Beyond the Factory Floor12:14 Sparking Debate in Manufacturing Commentary13:01 Energy Prices and U.S. Competitiveness14:10 Trade, Offshoring, and Industrial Capacity15:07 Shipbuilding and National Security Gaps16:17 Regulation and Manufacturing Realities17:05 Does Automation Cost Jobs?18:42 Retaining High-Level Work in the U.S.19:49 What Divides Manufacturing Leaders20:38 Documenting vs. Working in the Business23:15 Systems That Enable Shop Growth25:28 Metrics That Matter: Cash Flow and More28:19 The Value of Community and Learning29:41 Creative Headlines—Communicating Manufacturing33:39 Engaging the Next Generation34:39 Audience and Intent in Writing36:38 Optimism for U.S. Manufacturing37:24 Advice for Industry Leaders and Learners39:07 Where to Follow Jim Vinoski